SMB Engineers are the proud introducers of the Venturi Wet Scrubber system for arresting fly ash from Bagasse fired boilers in India. With multiple design enhancements to the original principle of Venturi Wet Scrubbing, SMB’s Venturi Wet Scrubber system offers consistent performance as an efficient pollution control equipment with negligible maintenance over its entire life.

Key Advantages

• 300+ successful installations ranging from 15,000 m³/hr to 575,000 m³/hr flue gas capacities.
• Guaranteed achievement of pollution control norms set by relevant government authorities.
• 50 mm WC or lower pressure drop across the entire scrubbing system.
• Specialized gold standard venturi design to maximize gravimetric efficiency with lowest pressure drop.
• Suitable for boiler capacities 5 TPH to 150 TPH.
• 1/5^th the power cost compared to other power demanding emission control equipment.

Flying dust in the sugar house poses a health hazard to workers as it is highly flammable and creates inhospitable working conditions. SMB’s Sugar De-dusting system tackles these critical issues and ensures a dust free environment in the sugar house.

Key Advantages

• 175+ system installations where this serious issue of dust accumulation has been successfully solved.
• Sparkling white sugar is available at bagging which fetches a higher market price.
• Computerized duct network design using our proprietary inteli-flow software to arrive at the most optimal design.
• 98% dust capture is guaranteed and brought back to production which otherwise is lost to the environment.
• 25 years of experience helps decide the key dust emanating areas for suction hood placement.

Bag Filters are the most common type of particulate emission control equipment suitable for non-hygroscopic dust particles. It is renowned for its high collection efficiency and simple operating principle. SMB’s specially developed pulse jet mechanism allows for longer bag lengths for a compact design and reduced power requirement for cleaning.

Key Advantages

• <50 mg/Nm³ outlet emission guaranteed.
• 5,000 m³/hr to 100,000 m³/hr volume handled.
• 10+ types of dust handled including sugar, coal dust, bagasse, crushed paint die, pharmaceutics.
• Designed for user friendliness, negligible maintenance and longer life.
• Upto 99.9% collection gravimetric efficiency upto 10 microns.
• Innovative online row cleaning using venturi cone design ensuring optimal cleaning of filter bags and reducing failures.

SMB’s innovative hybrid absorption column designs can handle fumes from a variety of industries especially for the application of Flue Gas Desulphurisation.

Key Advantages

• Caustic soda, Limestone Slurry and Sea Water utilized as scrubbing liquids.
• Spent scrubbing liquid is passed through SMB’s specialized recovery system which reduces maintenance.
• Precise injection of scrubbing liquid using online process monitoring to maintain process equilibrium.
• Sox as high as 2% handled with outlet as less as 30 ppm.

SMB’s high efficiency, low power consumption ID / FD / SA Fans offer maintenance free operation for a wide range of purposes and needs based on your process requirements.

Key Advantages

• 350+ fans have been modified to SMB’s High Efficiency designs.
• Designed for flow rates from 10,000 m³/hr to 2,50,000 m³/hr and heads from 50 mm WC to 750 mm WC.
• Computer aided design and analysis ensures the performance of each unit.
• 3000+ million revolutions guaranteed owing to the heavy duty construction of all accessories.
• In-house static and dynamic balancing machines which eliminates inherent vibrations during operation.
• 20% less power consumption compared to conventional designs.

SMB’s Industrial ventilation system controls the level of contaminants and ambient conditions in the form of dusts, toxic materials, extreme temperatures, humidity, odor, or explosive gases by diluting these contaminants with fresh outside air.

Key Advantage

• 8-10^oC reduction in indoor temperatures.
• Most economical system consuming less power compared to other HVAC system which requires 10 times more power to operate.
• Advanced computerized models to decide the most optimal location of clean air supply inlets for highest efficiency of distribution of cool air.
• Negligible maintenance of equipment is required except cleaning of filters.

Based on the physical, chemical and biological properties of the effluent, SMB offers a wide range of treatment processes to ensure compliance with the strictest environmental norm. Each process is unique and carefully designed keeping in mind the complexity of liquid systems.

Key Advantages

• High efficiency floating / fixed type aerator.
• Latest technology of MBBR for STP system.
• Specially designed to get efficient dispersal without creating undue turbulence in the tank.
• Less space required for high amount of effluent.
• Effluent processing range 3 KLD to 500 KLD.

SMB is the proud introducers of the Belt type Oil skimmer system in Sugar industries in India which is designed to extract oil from waste effluent leaving mill house / boiler house. Our unit offers a low-cost solution for liquid-liquid separation with high efficiency.

Key Advantages

• Recovered oil from effluent can be used as an anti-rust or as fuel for boiler.
• Reduces load on ETP since removal of oil and grease takes place before actual ETP process starts.
• Compact and reliable design which is maintenance free.
• Minimum power required for operation.
• Payback within 3 months.

SMB’s high efficiency Fly Ash Wet Slurry Handling system offers a comprehensive solution for your slurry disposal needs by significantly reducing the volume of slurry to be handled.

Key Advantages

• On-line removal of wet ash from Vibro Screen underflow.
• Very less space required for baby ash pit.
• Reduced manual labour requirement to clean the ash from ash pits.
• Low maintenance system.

SMB pioneered the use of Vibro Screen machines for OC Filtrate and MOL 25 years ago. Over the years since then, major innovative design improvements have paved the way for a rugged multi-purpose screening equipment which is easy to service, self-cleaning, incurs no maintenance and provides uninterrupted performance for days.

• 2800+ installations worldwide in the last 25 years to 500+ clients in sugar / paper / pharma / process industries.
• Suitable for rori / branded sugar / MOL / OCF / mixed juice / sugar seed / ash / syrup
• Adjustable screening pattern maximizes the throughput and screening efficiency.
• Low cost spares and dedicated on call machine experts to reduce down time.
• Self-cleaning arrangement ensures online, continuous cleaning of screens.

SMB’s highly robust design of Rotary and Fluidized Bed Drier provides compact solution to all process moisture reduction needs. State of the art software simulates the highly complex Solid-Liquid-Gas interaction and provides optimal designs for drying air injection pattern.

Key Advantages

• Construction in MS / SS as per client’s need and regional demand.
• Computerized design of to give maximum efficiency.
• Processing capacity from 2TPH to 50TPH
• Suitable for Sugar / Sand / Silica / Coal.

• Belt conveyor system with belt in Food Grade / Nylon / Rubber
• Bucket elevator with buckets in MS / PP / SS 304
• Rotary Air Lock Valve in MS / SS / Cast Iron
• Screw Conveyor / Screw Feeder System
• Rake / Bagasse Carrier system

Key Advantages

• Fins and tube type crossflow air heater design for a compact footprint.
• High coefficient of heat transfer is achieved by stimulating additional turbulence by the specialized fin design.
• 400% more area for heat transfer is achieved through a specialized manufacturing process.
• High efficiency design compared to shell and tube type Air Heater.
• Tube and fins are made in stainless steel for high durability and reduced fouling.

SMB’s hydrocyclone for lime grit removal unit works on the principle of cyclonic separation and provides inertial separation of undissolved particles.

Key Advantages

• Extremely low surface roughness on the inner walls which reduces the pressure drop and enhances the collection efficiency of particles.
• The outlet is achieved in colloidal form which prevents settling of lime.
• Particles as small as 0.003 mm are successfully removed.
• Collected Lime Grit can be used as a raw material for construction purpose.
• 300+ installations over the past 25 years.

SMB is the pioneer in introducing Cyclone type technology for the separation of Bagasse from Mixed Juice.

Key Advantages

• 60-80% of Bagasse is removed.
• Reduced load is put on the clarifier / evaporator due to the absence of bagasse in clear Juice.
• Significantly cost effective compared to stationary / rotary type of screen.
• Zero maintenance as this system doesn’t have any rotating part.

Key Advantages

• SMB’s innovative designs are compact, efficient and long lasting.
• Special 3 cone spray nozzle introduced for high mist formation which subsequently provide a greater wetting surface area for cooling hot gas.
• The objective is to give high efficiency with less amount of space and energy consumption.
• Also available in a highly robust FRP body to withstand different regional conditions.